vendredi 11 septembre 2015

High Pressure Process Pumps And Their Applications

By Daphne Bowen


Pumps are an efficient way of transmitting fluids. High pressure process pumps work by trapping an amount of fluid of a given volume and then releasing it via an outlet usually a pipe. They are widely used because the pressure has no implications whatsoever on the amount of fluid that is going to be moved. Three relevant subdivisions of the constant volume pumps are the rotary, reciprocating and linear pumps. The mechanism by which the fluid is transmitted usually determines these subdivisions.

Rotary drives are used in situations where the liquid that is being moved is thick or in scientific terms possesses a high level of viscosity. They cannot therefore be operated dry for extended durations. This would imply that abrasive fluids such as water will not be transmitted with the required efficiency. The only exception is air and vapor but this also has to be done under strict time constraints. Circulation of lubricant oils through turbines and engines is a common application of the rotary pumps.

Reciprocating drives are more dynamic in that they can transmit both abrasive and viscous fluids. They work through the motion of a piston in a cylinder of fixed capacity. Their dynamism however comes at a cost since they are actually slower compared to the other mechanisms of transmission although it is highly efficient. Common place usage is in circumstances that need to transmit low volumes of the fluid but under high pressures.

The most popular of the three has to definitely be the linear pump. Two factors that contribute to this is the ability to construct it with local materials such as a rope, PVC piping and a wheel. The other is ease of installation and usage. It is widely used as a pump for wells and boreholes.

Installation is major factor in ensuring maximum utility of the pumps. Proper installation would usually imply that the pumps will be able to operate at their best. Every manufacturer has a mandate to ensure that proper guidelines are provided to aid in the installation process.

A solid foundation has to be built whether the instructions say so or not. This is the most fundamental part of the entire process. This foundation usually consists of a layer of reinforced concrete. The layer can be thick or thin depending on the weight. Both the driver and the pump are secured on a steel metal base that is laid on the concrete. Any further instructions are provided for in the user manual.

Factors that determine the choice of the pump can be divided into two; the viscosity of the fluid and the pressure needed. Changes in viscosity can have huge implications on the flow rate and efficiency. These might be slight, huge or even moderate changes.

Another consideration revolves around pressure. There is a direct correlation between the changes in the strain and the rate of flow and efficiency. Pressure pumps have long been advocated since they maintain high efficiency levels and a constant rate of flow even with huge changes in pressure and viscosity.




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